Coefficient of Linear Thermal Expansion on Polymers Explained

Paul Martin from SpecialChem company put together a comprehensive article on “Coefficient of Linear Thermal Expansion (CLTE)” which includes Min Value (°C) & Max Value (°C) table. This may be quite useful when evaluation various plastic polymer material properties and its thermal modelling.

What happens when material is heated?

Under the effects of increasing temperature any material will expand. This can lead to significant changes in dimensions, to part war-page or to internal stress.

The Coefficient of Linear Thermal Expansion (CLTE often referred to as “α”) is a material property which characterizes the ability of a plastic to expand under the effect of temperature elevation. It tells you how much the developed part will remain dimensionally stable under temperature variations.

The linear coefficient ‘CLTE or α’ for plastic and polymer materials is calculated as:α = ΔL / (L0 * ΔT)

Where:

Therefore, α is obtained by dividing the linear expansion per unit length by the change in temperature. When reporting the mean coefficient of thermal expansion, the temperature ranges must be specified.

Applications include:

The thermal expansion difference develops internal stresses and stress concentrations in the polymer, which allows premature failure to occur. Hence, CLTE is important for the economics of production as well as the quality and functioning of products.

Check out more on Linear Coefficient of Thermal Expansion:

How to Measure Coefficient of Linear Thermal Expansion?

Most widely used standards to measure coefficient of linear thermal expansion in plastics (thermoplastics and thermosetting materials, filled or unfilled, in the form of sheet or molded parts) are ASTM D696, ASTM E831, ASTM E228 and ISO 11359.

The main techniques used for CTE measurements are:

(of course there exist several other methods as well, but they are not discussed here)

Dilatometry Technique

It is the widely used technique in which specimen is heated in a furnace and displacement of the ends of the specimen are transmitted to a sensor by means of push rod. Push rods may be of the vitreous silica type, the high-purity alumina type, or the isotropic graphite type.

ASTM D696 – This test method covers determination of the coefficient of linear thermal expansion for plastic materials having coefficients of expansion greater than 1 µm/(m.°C) by use of a vitreous silica dilatometer. The nature of most plastics and the construction of the dilatometer make −30 to +30°C (−22°F to +86°F) a convenient temperature range for linear thermal expansion measurements of plastics. This range covers the temperatures in which plastics are most commonly used.

ASTM E228 – This test method shall be used for temperatures other than −30°C to 30°C to determine linear thermal expansion of solid materials with a push-rod dilatometer

Dilatometer for Thermal Expansion Measurements (Source: Linseis)

Thermomechanical Analysis (TMA)

The measurements are made using a thermomechanical analyzer consisting of a specimen holder and a probe that transmits changes in length to a transducer that translates movements of the probe into an electrical signal.

ASTM E831 (and ISO 11359-2) – These methods are applicable applicable to solid materials that exhibit sufficient rigidity over the test temperature range. The lower limit for CTE with this method is 5 × 10-6/K (2.8 × 10-6/°F), but it may be used at lower or negative expansion levels with decreased accuracy and precision. It is applicable to the temperature range from −120 to 900°C. The temperature range may be extended depending upon the instrumentation and calibration materials used.

Interferometry

With optical interference techniques, displacement of the specimen ends is measured in terms of the number of wavelengths of monochromatic light. Precision is significantly greater than with dilatometry, but because the technique relies on the optical reflectance of the specimen surface, interferometry is not used much above 700 °C (1290 °F).

ASTM E289 provides a standard method for linear thermal expansion of rigid solids with interferometry that is applicable from –150 to 700 °C (–240 to 1290 °F). It is is more applicable to materials having low or negative CTE in the range of <5 × 10-6/K (2.8 × 10-6/°F) or where only limited lengths of thickness of other higher expansion coefficient materials are available.

Factors Affecting Thermal Expansion Coefficient Measurements of Plastics

  1. Fibers and other fillers significantly reduce thermal expansion. The degree of anisotropy of the filler and the filler orientation pose great impact on the linear coefficient of thermal expansion
  2. W.r.t the temperature, the magnitude of the CTE increases with rising temperature
  3. Molecular orientation also affects the thermal expansion of plastics. The thermal expansion is often affected by the cooling time during processing. This is especially true with semi-crystalline polymers whose crystallization process requires time

Find commercial grades matching your mechanical properties target using “Property Search – CTE, Linear” filter in Omnexus Plastics Database:

Linear Coefficient of Thermal Expansion Values of Several Plastics

The Coefficient of Linear Thermal Expansion (Or Linear Coefficient of Thermal Expansion) lies between (in the service temperature range for each case):

Polymer NameMin Value (10-5 /°C)Max Value (10-5 /°C)
ABS – Acrylonitrile Butadiene Styrene0015.00
ABS Flame Retardant6.009.00
ABS High Heat6.0010.00
ABS High Impact6.0013.00
ABS/PC Blend – Acrylonitrile Butadiene Styrene/Polycarbonate Blend4.005.00
ABS/PC Blend 20% Glass Fiber1.802.00
ABS/PC Flame Retardant3.004.00
ASA – Acrylonitrile Styrene Acrylate6.0011.00
ASA/PC Blend – Acrylonitrile Styrene Acrylate/Polycarbonate Blend7.009.00
ASA/PC Flame Retardant7.008.00
ASA/PVC Blend – Acrylonitrile Styrene Acrylate/Polyvinyl Chloride Blend0.009.00
CA – Cellulose Acetate8.0018.00
CAB – Cellulose Acetate Butyrate10.0017.00
Celllulose Diacetate- Pearlescent Films2.152.15
Celllulose Diacetate-Gloss Film2.152.15
Celllulose Diacetate-Integuard Films1.001.50
Celllulose Diacetate-Matt Film2.152.15
Cellulose Diacetate -Window Patch Film (Food Grade)2.152.15
Cellulose Diacetate-Clareflect metallized film1.501.50
Cellulose diacetate-Flame retardant Film0.640.64
Cellulose Diacetate-High Slip Film2.152.15
Cellulose Diacetate-High Slip Film2.152.15
CP – Cellulose Proprionate10.0017.00
COC – Cyclic Olefin Copolymer6.007.00
CPVC – Chlorinated Polyvinyl Chloride6.008.00
CTFE6.009.00
EVA – Ethylene Vinyl Acetate16.0020.00
FEP – Fluorinated Ethylene Propylene8.0010.00
HDPE – High Density Polyethylene6.0011.00
HIPS – High Impact Polystyrene5.0020.00
HIPS Flame Retardant V05.0015.00
Ionomer (Ethylene-Methyl Acrylate Copolymer)10.0017.00
LCP – Liquid Crystal Polymer0.307.00
LCP Carbon Fiber-reinforced0.106.00
LCP Glass Fiber-reinforced0.106.00
LCP Mineral-filled0.908.00
LDPE – Low Density Polyethylene10.0020.00
MABS (Transparent Acrylonitrile Butadiene Styrene)8.0011.00
PA 11 – (Polyamide 11) 30% Glass fiber reinforced3.0015.00
PA 11, Conductive9.0015.00
PA 11, Flexible9.0015.00
PA 11, Rigid9.0015.00
PA 12 (Polyamide 12), Conductive9.0015.00
PA 12, Fiber-reinforced9.0015.00
PA 12, Flexible9.0015.00
PA 12, Glass Filled9.0015.00
PA 12, Rigid9.0015.00
PA 46, 30% Glass Fiber2.002.00
PA 6 – Polyamide 65.0012.00
PA 6-10 – Polyamide 6-106.0010.00
PA 66 – Polyamide 6-65.0014.00
PA 66, 30% Glass Fiber2.003.00
PA 66, 30% Mineral filled4.005.00
PA 66, Impact Modified, 15-30% Glass Fiber2.003.00
PA 66, Impact Modified5.0014.00
PAI – Polyamide-Imide3.004.00
PAI, 30% Glass Fiber1.002.00
PAI, Low Friction2.003.00
PAN – Polyacrylonitrile6.007.00
PAR – Polyarylate5.008.00
PARA (Polyarylamide), 30-60% glass fiber1.401.80
PBT – Polybutylene Terephthalate6.0010.00
PBT, 30% Glass Fiber2.005.00
PC (Polycarbonate) 20-40% Glass Fiber2.004.00
PC (Polycarbonate) 20-40% Glass Fiber Flame Retardant2.004.00
PC – Polycarbonate, high heat7.009.00
PCL – Polycaprolactone16.0017.00
PCTFE – Polymonochlorotrifluoroethylene4.007.00
PE – Polyethylene 30% Glass Fiber5.005.00
PEEK – Polyetheretherketone4.7010.80
PEEK 30% Carbon Fiber-reinforced1.501.50
PEEK 30% Glass Fiber-reinforced1.502.20
PEI – Polyetherimide5.006.00
PEI, 30% Glass Fiber-reinforced2.002.00
PEI, Mineral Filled2.005.00
PEKK (Polyetherketoneketone), Low Cristallinity Grade77.0077.00
PESU – Polyethersulfone5.006.00
PESU 10-30% glass fiber2.003.00
PET – Polyethylene Terephtalate6.008.00
PET, 30% Glass Fiber-reinforced2.005.00
PET, 30/35% Glass Fiber-reinforced, Impact Modified1.502.00
PETG – Polyethylene Terephtalate Glycol8.008.00
PFA – Perfluoroalkoxy8.0012.00
PI – Polyimide5.505.50
PLA – Polylactide8.508.50
PMMA – Polymethylmethacrylate/Acrylic5.009.00
PMMA (Acrylic) High Heat4.009.00
PMMA (Acrylic) Impact Modified5.009.00
POM – Polyoxymethylene (Acetal)10.0015.00
POM (Acetal) Impact Modified12.0013.00
POM (Acetal) Low Friction10.0012.00
POM (Acetal) Mineral Filled8.009.00
PP – Polypropylene 10-20% Glass Fiber4.007.00
PP, 10-40% Mineral Filled3.006.00
PP, 10-40% Talc Filled4.008.00
PP, 30-40% Glass Fiber-reinforced2.003.00
PP (Polypropylene) Copolymer7.0017.00
PP (Polypropylene) Homopolymer6.0017.00
PP, Impact Modified7.0017.00
PPA – Polyphthalamide5.405.40
PPA, 30% Mineral-filled7.107.20
PPA, 33% Glass Fiber-reinforced1.001.20
PPA, 33% Glass Fiber-reinforced – High Flow0.901.10
PPA, 45% Glass Fiber-reinforced0.730.75
PPE – Polyphenylene Ether3.007.00
PPE, 30% Glass Fiber-reinforced1.502.50
PPE, Flame Retardant3.007.00
PPE, Impact Modified4.008.00
PPE, Mineral Filled2.005.00
PPS – Polyphenylene Sulfide3.005.00
PPS, 20-30% Glass Fiber-reinforced1.004.00
PPS, 40% Glass Fiber-reinforced1.003.00
PPS, Conductive1.009.00
PPS, Glass fiber & Mineral-filled1.002.00
PS (Polystyrene) 30% glass fiber3.503.50
PS (Polystyrene) Crystal5.008.00
PS, High Heat6.008.00
PSU – Polysulfone5.006.00
PSU, 30% Glass fiber-reinforced2.003.00
PSU Mineral Filled3.004.00
PTFE – Polytetrafluoroethylene7.0020.00
PTFE, 25% Glass Fiber-reinforced7.0010.00
PVC (Polyvinyl Chloride), 20% Glass Fiber-reinforced2.004.00
PVC, Plasticized5.0020.00
PVC, Plasticized Filled7.0025.00
PVC Rigid5.0018.00
PVDC – Polyvinylidene Chloride10.0020.00
PVDF – Polyvinylidene Fluoride8.0015.00
SAN – Styrene Acrylonitrile6.008.00
SAN, 20% Glass Fiber-reinforced2.004.00
SMA – Styrene Maleic Anhydride7.008.00
SMA, 20% Glass Fiber-reinforced2.004.00
SMA, Flame Retardant V02.006.00
SRP – Self-reinforced Polyphenylene3.003.00
UHMWPE – Ultra High Molecular Weight Polyethylene13.0020.00
XLPE – Crosslinked Polyethylene10.0010.00

featured image source: Flir/YouTube

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