Plastic Materials Dielectric Constant and DF

This article describes dielectric constant and dissipation factor DF of plastic polymer materials, how to calculate it and factors affecting it.

Key Takeaways

  • The article explains the Organic Material Dielectric Constant, emphasizing its role in storing electrical energy in insulating materials.
  • Dielectric constant characterizes the ability of materials to store charge and varies among plastics, with common values listed for various materials.
  • Dissipation factor (DF) measures energy loss in dielectrics, impacting their efficiency in applications like capacitors and insulation.
  • Factors influencing dielectric constant include frequency, moisture, temperature, polymer structure, and voltage.
  • Practical applications of these properties are crucial in PCB design, energy storage, and electrical equipment.

What is Dielectric Constant?

The dielectric constant (Dk) of a plastic or dielectric or insulating material can be defined as the ratio of the charge stored in an insulating material placed between two metallic plates to the charge that can be stored when the insulating material is replaced by vacuum or air. It is also called as electric permittivity or simply permittivity.

And, at times referred as relative permittivity, because it is measured relatively from the permittivity of free space (ε0).

Dielectric constant characterizes the ability of the material to store electrical energy.

Typical values of ε for some referenced and organic dielectrics are:

MaterialDielectric Constant (ε)
Vacuum1.000
Dry Air1.0059
Foam Polyethylene1.6
Fluoropolymers2.0
Polypropylene2.1
Butyl Rubber2.3
SBR2.9
Silicone Rubber3.2
Plexiglass3.4
PVC4.0
Glass3.8-14.5
Distilled Water~80

A dielectric constant of 2 means an insulator will absorb twice more electrical charge than vacuum.

Applications include:

Use of materials in the production of capacitors used in radios and other electrical equipment. Commonly used by circuit designers to compare different printed-circuit-board (PCB) materials.
Development of materials for energy storage applications.

For example, polymer-based dielectric composites are highly desirable for applications ranging from electronic packaging, embedded capacitors, to energy storage. These composites are highly flexible with a low process temperature and they exhibit a relatively high dielectric constant, low dielectric loss, high dielectric strength.

How to Calculate Dielectric Constant?

In other words, dielectric constant can also be defined as the ratio of the capacitance induced by two metallic plates with an insulator between them, to the capacitance of the same plates with air or a vacuum between them.

An insulating material with higher dielectric constant is needed when it is to be used in E&E applications where high capacitance is needed.
If a material were to be used for strictly insulating purposes, it would be better to have a lower dielectric constant.

The dielectric constant formula is:

\[ \varepsilon_r = \frac{C}{C_0} \] \[ C_0 = \varepsilon_0 \frac{A}{T} \] \[ \Rightarrow \varepsilon_r = \frac{C}{\varepsilon_0} \frac{T}{A} \]

Where:

  • C = capacitance using the material as the dielectric capacitor
  • C0 = capacitance using vacuum as the dielectric
  • ε0 = Permittivity of free space (8.85 x 10-12 F/m i.e. Farad per metre)
  • A = Area of the plate/sample cross section area
  • T = Thickness of the sample

Dielectric Constant Units: This electrical property is a dimensionless measure.
The most generally used standard tests to calculate dielectric constant for plastics are ASTM D2520, ASTM D150 or IEC 60250 (ofcourse there exist several other methods as well, but they are not discussed here).

The method includes:
A sample is placed between two metallic plates and capacitance is measured. A second run is measured without the specimen between the two electrodes. The ratio of these two values is the dielectric constant. The test can be conducted at different frequencies, often between the 10Hz and 2MHz range

Example: Calculating dielectric constant of a PP plaque
Consider a flat polypropylene sample with area A = 50 mm × 50 mm and thickness T = 1.0 mm placed between 50 mm circular electrodes at 1 kHz. The measured capacitance with the sample is C = 47 pF, and the capacitance without sample (air) is C₀ = 21 pF. The relative permittivity is then ε = C / C₀ ≈ 47 / 21 ≈ 2.24, which is consistent with typical PP values reported in the table (around 2.3).
passive-components

Polar Plastics Vs Non-polar Plastics

Dielectric properties of a polymer largely depend upon their structure. The structure determines whether a polymer is polar or non-polar and this in turn decided the electrical properties of the polymer.

Polar plastics have a tendency to absorb moisture from the atmosphere. Presence of moisture raises the dielectric constant and lowers the resistivity. With rise in temperature, there is faster movement of polymer chains and fast alignment of dipoles. This invariably raises the dielectric constant values for polar plastics.

Non-polar plastics are not affected by moisture and rise in temperature.

Factors Influencing Dielectric Constant

DF Dissipation Factor

Dissipation factor (DF or tan δ) is the electrical property of plastics and other electrical insulating materials. It is defined as the ratio of the insulating material’s equivalent series resistance ESR (Equivalent Series Resistance or ESR) to its capacitive reactance at a specified frequency.

In other words, it is defined as a ratio between the permittivity and the conductivity of an electrical insulating material. The property is also referred as the tangent of the loss angle, loss tangent, tan delta, approx. power factor… It measures the electrical energy absorbed and lost (power dissipation) when electrical current is applied to an insulating material. Most of the absorbed energy is dissipated as heat.

Dielectric Constant and Dissipation Factor in Design

In practical component and PCB design, dielectric constant and dissipation factor have to be considered together. High‑k polymers such as PVDF‑based materials provide increased capacitance density but often come with significantly higher DF, which limits their use at high frequency or high ripple current. Low‑k, low‑DF materials such as PTFE or PP are preferred in RF, microwave and high‑Q resonant applications, where dielectric losses directly translate into insertion loss or reduced efficiency. The combined ε / DF table below allows quick screening of candidate polymers for a given capacitance and loss budget.

Plastics and Importance of DF

Dissipation factor indicates the inefficiency of material to hold energy or behave as an insulating material. The lower the dissipation factor, the more efficient is the insulator system. Most plastics have relatively lower dissipation factor at room temperature. Dissipation Factor is a dimensionless measure and hence no units.

In parallel with dissipation factor, designers always look at the dielectric constant (relative permittivity) of the polymer. Dielectric constant controls capacitance density and signal propagation velocity, while DF controls dielectric losses and heating. High‑k, high‑DF materials can be attractive for energy storage at low frequency, whereas low‑k, ultra‑low‑DF materials dominate RF and high‑speed interconnect applications.

Example: Relating DF to ESR in a film capacitor

A plastic film capacitor has capacitance C = 100 nF and ESR = 0.5 Ω at 100 kHz. The reactance is Xc = 1 / (2π f C) ≈ 15.9 Ω, so DF = ESR / Xc ≈ 0.5 / 15.9 ≈ 0.031 (3.1%). If the same dielectric formulation is optimized and ESR drops to 0.1 Ω, DF reduces to about 0.6%, which directly cuts dielectric heating in the application.

In an ideal capacitor, current leads voltage by 90°, so the phase angle is purely reactive and DF is zero. Real plastic dielectrics always exhibit some resistive component in parallel or in series with the capacitance, which shifts the phase angle and creates a finite loss angle whose tangent is the dissipation factor. This behaviour is often modelled as an ideal capacitor in series with an ESR, making DF directly proportional to ESR at a given frequency.
passive-components

Dielectric Constant (ε) and DF Values of Several Plastics

Polymer Typeε Minε MaxDF MinDF Max
ABS – Acrylonitrile Butadiene Styrene2.703.2050190
ABS Flame Retardant2.803.007090
ABS High Heat2.405.0020350
ABS High Impact2.405.0020350
ABS/PC Blend – Acrylonitrile Butadiene Styrene/Polycarbonate Blend2.903.2070200
ABS/PC Blend 20% Glass Fiber3.103.202090
Amorphous TPI Blend, Ultra-high heat, Chemical Resistant (Standard Flow)3.503.500.0010.001
ASA – Acrylonitrile Styrene Acrylate3.303.8090340
ASA/PC Blend – Acrylonitrile Styrene Acrylate/Polycarbonate Blend3.003.4020190
ASA/PC Flame Retardant3.203.20110170
CA – Cellulose Acetate3.008.001001000
CAB – Cellulose Acetate Butyrate3.007.00100400
CP – Cellulose Proprionate3.004.0060300
CPVC – Chlorinated Polyvinyl Chloride3.006.00100200
ECTFE2.572.59130170
ETFE – Ethylene Tetrafluoroethylene2.602.606100
EVA – Ethylene Vinyl Acetate2.503.001301000
EVOH – Ethylene Vinyl Alcohol4.805.6018002200
FEP – Fluorinated Ethylene Propylene2.102.1077
HDPE – High Density Polyethylene2.302.30320
HIPS – High Impact Polystyrene2.404.80420
HIPS Flame Retardant V02.003.00550
LCP – Liquid Crystal Polymer3.303.302020
LCP Glass Fiber-reinforced3.004.004040
LCP Mineral-filled3.005.9060300
LDPE – Low Density Polyethylene2.302.3070280
LLDPE – Linear Low Density Polyethylene2.302.3034
MABS – Transparent Acrylonitrile Butadiene Styrene2.803.002.83
PA 11 – (Polyamide 11) 30% Glass fiber reinforced4.804.800.030.03
PA 11, Conductive3.009.000.050.25
PA 11, Flexible3.009.000.050.25
PA 11, Rigid3.009.000.050.25
PA 12 (Polyamide 12), Conductive3.009.000.050.25
PA 12, Fiber-reinforced3.009.000.050.25
PA 12, Flexible3.009.000.050.25
PA 12, Glass Filled3.009.000.050.25
PA 12, Rigid3.009.000.050.25
PA 46 – Polyamide 463.403.80190600
PA 46, 30% Glass Fiber4.004.602390
PA 6 – Polyamide 64.005.00100600
PA 6-10 – Polyamide 6-103.004.00400400
PA 66 – Polyamide 6-64.005.00100400
PA 66, 30% Glass Fiber3.505.601001500
PA 66, 30% Mineral filled4.005.002001500
PA 66, Impact Modified, 15-30% Glass Fiber3.404.20130200
PA 66, Impact Modified2.905.001002000
PAI – Polyamide-Imide3.907.3060710
PAI, 30% Glass Fiber4.206.50220500
PAR – Polyarylate3.303.3020200
PBT – Polybutylene Terephthalate2.904.0010200
PBT, 30% Glass Fiber3.004.0020120
PC (Polycarbonate) 20-40% Glass Fiber3.003.50975
PC (Polycarbonate) 20-40% Glass Fiber Flame Retardant3.003.809100
PC – Polycarbonate, high heat2.803.8069100
PC/PBT blend, Glass Filled3.303.90100200
PCTFE – Polymonochlorotrifluoroethylene2.003.0010250
PE – Polyethylene 30% Glass Fiber2.702.802080
PEEK – Polyetheretherketone3.203.203030
PEEK 30% Carbon Fiber-reinforced3.203.402932
PEEK 30% Glass Fiber-reinforced3.304.202020
PEI – Polyetherimide3.103.201325
PEI, 30% Glass Fiber-reinforced3.004.001553
PEI, Mineral Filled3.004.001015
PEKK (Polyetherketoneketone), Low Cristallinity Grade3.303.300.0040.004
PESU – Polyethersulfone3.504.1010140
PESU 10-30% glass fiber4.204.3070100
PET – Polyethylene Terephtalate3.004.0020200
PET, 30% Glass Fiber-reinforced3.004.001201680
PETG – Polyethylene Terephtalate Glycol3.004.0020300
PFA – Perfluoroalkoxy2.102.1022
PI – Polyimide3.103.551850
PMMA – Polymethylmethacrylate/Acrylic2.005.00200200
PMMA (Acrylic) High Heat3.204.00400600
PMMA (Acrylic) Impact Modified2.903.70300400
PMP – Polymethylpentene2.103.600.730
POM – Polyoxymethylene (Acetal)3.304.7050110
POM (Acetal) Impact Modified4.004.3050250
POM (Acetal) Low Friction3.004.002090
PP – Polypropylene 10-20% Glass Fiber2.602.601020
PP, 10-40% Mineral Filled2.302.30711
PP, 10-40% Talc Filled2.302.30711
PP, 30-40% Glass Fiber-reinforced2.602.601020
PP (Polypropylene) Copolymer2.302.3035
PP (Polypropylene) Homopolymer2.302.3035
PP, Impact Modified2.302.3035
PPA – Polyphthalamide4.304.30270270
PPA, 33% Glass Fiber-reinforced – High Flow3.703.900.0140.016
PPA, 45% Glass Fiber-reinforced4.404.600.90.2
PPE – Polyphenylene Ether2.702.7049
PPE, 30% Glass Fiber-reinforced2.902.901015
PPE, Flame Retardant2.702.70731
PPS – Polyphenylene Sulfide3.003.30430
PPS, 20-30% Glass Fiber-reinforced3.303.801032
PPS, 40% Glass Fiber-reinforced4.004.001320
PPS, Glass fiber & Mineral-filled5.005.0070580
PPSU – Polyphenylene Sulfone3.403.501750
PS (Polystyrene) 30% glass fiber2.502.50528
PS (Polystyrene) Crystal2.402.70128
PS, High Heat2.402.70128
PSU – Polysulfone3.003.20864
PSU, 30% Glass finer-reinforced3.603.704060
PTFE – Polytetrafluoroethylene2.102.1022
PTFE, 25% Glass Fiber-reinforced3.003.0055
PVC, Plasticized3.005.004001600
PVC, Plasticized Filled3.005.004001600
PVC Rigid3.004.0060200
PVDF – Polyvinylidene Fluoride6.009.002001700
SAN – Styrene Acrylonitrile2.503.4070100
SAN, 20% Glass Fiber-reinforced3.203.8010100
SMA – Styrene Maleic Anhydride2.802.804040
SMMA – Styrene Methyl Methacrylate3.203.20400400

Typical Use Cases by Polymer Family (ε and DF)

Find commercial grades matching your electrical property target using “Property Search – Dielectric Constant” filter in Omnexus Plastics Database.

Read more about plastic materials features:

Conclusion

Dielectric constant and dissipation factor together describe how plastic materials store and dissipate electrical energy across frequency, temperature and environmental conditions. Dielectric constant (relative permittivity) sets capacitance density and signal propagation, while dissipation factor quantifies dielectric losses, heating and efficiency limits in real components and insulation systems.

By combining a clear understanding of polymer structure (polar versus non‑polar), moisture and morphology effects with the ε / DF tables and typical use‑case guidelines, designers can quickly shortlist suitable plastics for capacitors, PCB laminates, cables and high‑frequency or high‑voltage insulation applications.

FAQ

What is the dielectric constant of plastic materials?

The dielectric constant (also called relative permittivity) is the ratio of the capacitance of a material compared to vacuum. It measures the ability of plastics to store electrical energy. Typical values range from 2.0 for PTFE to 9.0 for PVDF, while water is around 80.

Why is dielectric constant important in plastics?

It determines how plastics behave in electrical and electronic applications. High dielectric constant materials are used in capacitors and energy storage, while low values are preferred for insulation and PCB substrates.

What is the dissipation factor (DF) of plastics?

The dissipation factor (DF) measures energy loss within a dielectric material when exposed to an alternating electric field. A lower DF indicates higher efficiency and better insulation properties.

Which factors influence dielectric constant and DF?

Key factors include frequency, temperature, moisture absorption, polymer structure (polar vs. non-polar), voltage, and material morphology. Polar plastics like PVC and Nylon show higher sensitivity to moisture and temperature than non-polar plastics like PTFE or PP.

What are typical applications of dielectric plastics?

Applications include capacitors, PCB substrates, embedded energy storage, high-frequency circuits, and insulation in automotive and aerospace electronics.

How to Measure Dielectric Constant of Plastic Materials

  1. Prepare the sample

    Cut a flat plastic specimen larger than the 50 mm electrodes used in the test setup.

  2. Place between electrodes

    Insert the sample between two metallic plates connected to a capacitance meter.

  3. Measure capacitance with sample

    Record the capacitance value when the plastic sample is in place.

  4. Measure capacitance without sample

    Remove the sample and measure the capacitance of the air gap (vacuum equivalent).

  5. Calculate dielectric constant

    Use the formula: ε = C / C₀, where C is capacitance with the sample and C₀ is capacitance with air.

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