• Latest
  • Trending
  • All
  • Capacitors
  • Resistors
  • Inductors
  • Filters
  • Fuses
  • Non-linear Passives
  • Applications
  • Integrated Passives
  • Oscillators
  • Passive Sensors
  • New Technologies
  • Aerospace & Defence
  • Automotive
  • Industrial
  • Market & Supply Chain
  • Medical
  • RF & Microwave
  • Telecommunication

MLCC Multilayer Ceramic Capacitors: Best Practices for Increasing Profitability

15.8.2019

TAIYO YUDEN Launches Wire-Wound Automotive Power Inductors

16.5.2022

Skeleton Announces Agreement with Polish ZPUE for Rail Energy Storage Solutions

16.5.2022

European Electronic Components Distribution Under Strong Demand and Allocation in Q1 2022

16.5.2022

Tecate Releases Small-Cell 3V Supercapacitors

16.5.2022
  • Home
  • Privacy Policy
  • EPCI Advertisement & Membership
  • About
No Result
View All Result
NEWSLETTER
Passive Components Blog
  • Home
  • NewsFilter
    • All
    • Aerospace & Defence
    • Antenna
    • Applications
    • Automotive
    • Capacitors
    • Filters
    • Fuses
    • Inductors
    • Industrial
    • Integrated Passives
    • Market & Supply Chain
    • Medical
    • New Materials & Supply
    • New Technologies
    • Non-linear Passives
    • Oscillators
    • Passive Sensors
    • Resistors
    • RF & Microwave
    • Telecommunication

    TAIYO YUDEN Launches Wire-Wound Automotive Power Inductors

    Skeleton Announces Agreement with Polish ZPUE for Rail Energy Storage Solutions

    European Electronic Components Distribution Under Strong Demand and Allocation in Q1 2022

    Tecate Releases Small-Cell 3V Supercapacitors

    3D Systems to Deliver 3D Printed RF Components for Satellite Applications

    Kyocera to Build its Largest Plant in Japan for Crystals and Semiconductor Packages

    TDK to Build New Automotive MLCC Production Plant in Japan

    Supercapacitors Assist Diesel Locomotives Start At Winter Conditions

    Bourns Releases High Current Shielded Power Inductor in Compact Size

    Trending Tags

    • Ripple Current
    • RF
    • Leakage Current
    • Tantalum vs Ceramic
    • Snubber
    • Low ESR
    • Feedthrough
    • Derating
    • Dielectric Constant
    • New Products
    • Market Reports
  • VideoFilter
    • All
    • Antenna videos
    • Capacitor videos
    • Filter videos
    • Fuse videos
    • Inductor videos
    • Non-linear passives videos
    • Oscillator videos
    • Passive sensors videos
    • Resistor videos
    • Sensors

    Soldering THT Components by SMD Reflow Assembly; WE Webinar

    Strain Gage Resistive Sensor Simulation; Vishay Video

    EMC Filters Explained – from Component to Design; WE Webinar

    How to Avoid EMI Noise on Data Cable by Isolated Power Module; WE askLorandt Video

    Introduction to Wireless Power Transfer; WE Webinar

    How to Pass Conducted Emissions Using Line Filters; WE Webinar

    EMI Debugging of a Low Power Buck Converter; WE Webinar

    Flat Wire Inductors for Electrical Cars; WE Webinar

    Ferrite Filter Features and Selection Guide; WE Webinar

    Trending Tags

    • Capacitors explained
    • Inductors explained
    • Resistors explained
    • Filters explained
    • Application Video Guidelines
    • EMC
    • New Products
    • Ripple Current
    • Simulation
    • Tantalum vs Ceramic
  • Knowledge Blog
  • Preferred Suppliers
  • Who is Who
  • Events
  • Home
  • NewsFilter
    • All
    • Aerospace & Defence
    • Antenna
    • Applications
    • Automotive
    • Capacitors
    • Filters
    • Fuses
    • Inductors
    • Industrial
    • Integrated Passives
    • Market & Supply Chain
    • Medical
    • New Materials & Supply
    • New Technologies
    • Non-linear Passives
    • Oscillators
    • Passive Sensors
    • Resistors
    • RF & Microwave
    • Telecommunication

    TAIYO YUDEN Launches Wire-Wound Automotive Power Inductors

    Skeleton Announces Agreement with Polish ZPUE for Rail Energy Storage Solutions

    European Electronic Components Distribution Under Strong Demand and Allocation in Q1 2022

    Tecate Releases Small-Cell 3V Supercapacitors

    3D Systems to Deliver 3D Printed RF Components for Satellite Applications

    Kyocera to Build its Largest Plant in Japan for Crystals and Semiconductor Packages

    TDK to Build New Automotive MLCC Production Plant in Japan

    Supercapacitors Assist Diesel Locomotives Start At Winter Conditions

    Bourns Releases High Current Shielded Power Inductor in Compact Size

    Trending Tags

    • Ripple Current
    • RF
    • Leakage Current
    • Tantalum vs Ceramic
    • Snubber
    • Low ESR
    • Feedthrough
    • Derating
    • Dielectric Constant
    • New Products
    • Market Reports
  • VideoFilter
    • All
    • Antenna videos
    • Capacitor videos
    • Filter videos
    • Fuse videos
    • Inductor videos
    • Non-linear passives videos
    • Oscillator videos
    • Passive sensors videos
    • Resistor videos
    • Sensors

    Soldering THT Components by SMD Reflow Assembly; WE Webinar

    Strain Gage Resistive Sensor Simulation; Vishay Video

    EMC Filters Explained – from Component to Design; WE Webinar

    How to Avoid EMI Noise on Data Cable by Isolated Power Module; WE askLorandt Video

    Introduction to Wireless Power Transfer; WE Webinar

    How to Pass Conducted Emissions Using Line Filters; WE Webinar

    EMI Debugging of a Low Power Buck Converter; WE Webinar

    Flat Wire Inductors for Electrical Cars; WE Webinar

    Ferrite Filter Features and Selection Guide; WE Webinar

    Trending Tags

    • Capacitors explained
    • Inductors explained
    • Resistors explained
    • Filters explained
    • Application Video Guidelines
    • EMC
    • New Products
    • Ripple Current
    • Simulation
    • Tantalum vs Ceramic
  • Knowledge Blog
  • Preferred Suppliers
  • Who is Who
  • Events
No Result
View All Result
Passive Components Blog
No Result
View All Result

MLCC Multilayer Ceramic Capacitors: Best Practices for Increasing Profitability

15.8.2019
Reading Time: 3 mins read
0 0
0
SHARES
933
VIEWS

Source: Paumanok article

Paumanok publish a summary of seven methods by which ceramic capacitor manufacturers have reduced their respective cost structures and increased profitability over the years since 1993 on their LinkedIn profile.

RelatedPosts

TAIYO YUDEN Launches Wire-Wound Automotive Power Inductors

Skeleton Announces Agreement with Polish ZPUE for Rail Energy Storage Solutions

European Electronic Components Distribution Under Strong Demand and Allocation in Q1 2022

Seven Documented Methods By Which Manufacturers of Ceramic Capacitors Have Improved Their Profitability Since 1993

Ceramic capacitors are electrostatic components and are produced in multiple configurations including surface mount multilayered ceramic chip (MLCC), as well as in axial and radial leaded designs. Ceramic capacitors, especially the ubiquitous multilayered ceramic chip capacitor (MLCC) represents the largest capacitor by type consumed worldwide in FY 2019 in terms of both value and volume. All other capacitor markets are considered niche when compared to ceramic capacitors.

In-House Production of Ceramic Formulations:

One proven method of cost-savings is for the manufacturer of the capacitor to produce composition type formulations in-house instead of sourcing them from the merchant market. Ceramic formulations include X7R, X5R, Y5V and COG type materials, as well as a variety of specialty formulations that can be manipulated for ceramic capacitors that would be used in specialty applications, such as high temperature, high voltage and high frequency circuits.

In-House Production of Advanced Barium Titanate:

Another method, practiced in Japan, Korea and China for example, is to have the in-house capability to precipitate advanced forms of barium titanate; such as those created by the chemical oxalate or hydrothermal process. The added profitability comes from the ability to control premiums to merchant market vendors of advanced barium titanate. This also allows advances in “green-sheet” thickness and processing that would not be available by sourcing advanced barium titanate from the merchant market.

Displacing Precious Metals With Base Metals In Electrodes and Terminations:

Another method of traditional cost savings has been to use lower cost nickel electrodes and copper termination powders instead of palladium electrodes and silver termination powders in any instance where there are a high number of internal layers to the multi-layered ceramic chip capacitor (i.e. in X5R, Y5V and high layer count X7R type ceramic capacitors). This trend has been ongoing (on an industrial scale) since 1993, but more recently we see nickel electrodes displacing palladium based electrodes in specialty markets such as automotive under-the-hood; defense (Mil-Spec), medical and oil & gas end-use segments, where previously customers had resisted such displacement because of the lack of lifetime performance data. However, base metal electrodes have been employed in real world MLCC applications for more than 2 years now, and this is prompting customers to finally consider alternative base metals in the interests of cost savings.

Tunnel Versus Batch Kilns:

Another method of saving money is in the use of massive tunnel kilns to fire large volumes of ceramic capacitors all at once instead of using smaller batch kilns. Primary vendors note that this process is largely successful when firing “high runners” or those capacitors that are consumed in large volumes. However, smaller batch kilns are still used, especially when the application is a specialty sub-set end-market that requires only a small number of pieces.

Developing Massive Economies of Scale:

Due to the high volume associated with ceramic MLCC capacitor production, massive economies of scale can lower raw material purchases from the merchant market because of the manufacturer’s ability to buy in bulk.

A Balanced Price Portfolio:

A well-balanced portfolio, one that allows the manufacturer to enter value-added and application specific ceramic capacitor markets where margins are high- to balance out lower margins in the mass-commercial markets, where margins are lower, is another strategy employed by vendors to increase overall company profitability, by limiting the rate of decline of average unit selling prices compared to the rest of the market.

Low Cost Regional Production:

Another method of cost-savings employed by global manufacturers of ceramic capacitors includes the intentional production of large volumes of ceramic chip capacitors in low cost production regions of the world (Korea, Philippines, Thailand and China are good regional low cost production bases for MLCC). Because the equipment to produce MLCC for example, is highly automated, a difference can be made in the overhead, variable labor and subsequent electricity costs associated with MLCC production.

Related Posts

Capacitors

Skeleton Announces Agreement with Polish ZPUE for Rail Energy Storage Solutions

16.5.2022
3
Market & Supply Chain

European Electronic Components Distribution Under Strong Demand and Allocation in Q1 2022

16.5.2022
5
Aerospace & Defence

Tecate Releases Small-Cell 3V Supercapacitors

16.5.2022
3

Popular Posts

  • Ripple Current and its Effects on the Performance of Capacitors

    3 shares
    Share 3 Tweet 0
  • Introduction to Capacitor Based Power Factor Correction Circuits

    0 shares
    Share 0 Tweet 0
  • Understanding High-Precision Resistor Temperature Coefficient of Resistance

    0 shares
    Share 0 Tweet 0
  • How to Choose the Right Inductor for DC-DC Buck Applications

    0 shares
    Share 0 Tweet 0
  • What is a Dielectric Constant of Plastic Materials ?

    4 shares
    Share 4 Tweet 0

Newsletter Subscription

 

  • Home
  • Privacy Policy
  • EPCI Advertisement & Membership
  • About

© 2021 EPCI - Premium Passive Components Educational and Information Site

No Result
View All Result
  • Home
  • News
  • Video
  • Knowledge Blog
  • Preferred Suppliers
  • Events

© 2021 EPCI - Premium Passive Components Educational and Information Site

Welcome Back!

Login to your account below

Forgotten Password?

Retrieve your password

Please enter your username or email address to reset your password.

Log In
This website uses cookies. By continuing to use this website you are giving consent to cookies being used. Visit our Privacy and Cookie Policy.